Industrial doors are important elements for the smooth and safe operation of a business. Periodic inspection of these elements plays a critical role in terms of workplace safety, efficiency and longevity.
Industrial doors are used to control the entry and exit points of a facility, save energy and enhance security. Periodic inspection of doors assesses whether automatic control systems, door mechanisms and safety features are functioning properly. These inspections ensure business continuity by detecting faults in advance and maintaining high safety standards.
Periodic inspection should be carried out at least once a year to ensure that industrial doors operate in accordance with standards and regulations. This inspection enables the early detection and prevention of potential problems. Furthermore, regular inspections extend the life of these systems, reduce operating costs, and increase efficiency.
Periodic inspection of industrial doors is critical for the safety, efficiency, and longevity of businesses. These inspections ensure that businesses operate smoothly and minimise potential safety risks. By conducting these inspections regularly, businesses can improve their operational continuity and performance.
What is the Periodic Inspection Criterion?
It is carried out in accordance with the criteria specified in TS EN 13241+A2, TS EN 12453, and TS EN 12604+A1 standards.
Warehouse management can be carried out most efficiently thanks to rack systems specially manufactured for storage. Using warehouse shelving is of great importance for preserving products, reducing costs and increasing efficiency. Storage systems allow you to use your space to its maximum potential, even if your available area is small. Warehouse shelving also helps to organise materials, protect them from environmental hazards and ensure easy access to them.
What are Periodic Inspections and Static (Capacity) Analysis of Warehouse Shelving?
Static analysis of warehouse shelving systems for their load-bearing capacity has become mandatory. Furthermore, annual periodic inspections must be carried out on warehouse shelving systems that fall under the lifting and conveying group.
Periodic inspections of industrial shelving systems are carried out in accordance with the TS EN 15635 standard. Within this scope, the standard defines three different inspection processes.
What are the Types of Warehouse Shelving Systems?
Lightweight Warehouse Shelving
Double-Depth Warehouse Shelving
Narrow Aisle Shelving
Pallet Dynamic Warehouse Shelving
Mezzanine Platform Warehouse Shelving
Steel Warehouse Shelving
Hanging Warehouse Shelving Systems
Construction Market Shelving Systems
Push-Back Warehouse Shelving
Box Dynamic Warehouse Shelving Systems
Cladding Facade Warehouse Shelving
How Are Periodic Checks of Warehouse Shelving Systems Performed?
* Instant Reporting: Any employee who observes a safety issue or damage on the shelves must immediately report it to PRSES.
* Visual Inspection: Visual inspections are carried out weekly or at intervals determined by risk analysis by PRSES or personnel designated by PRSES, and the observations made during the inspection are recorded in writing.
* Expert Inspector Inspection: Inspections are carried out by an expert inspector at intervals not exceeding twelve months, and a written report containing the observations and recommendations from the inspection is submitted to PRSES. (PRSES: PERSON RESPONSIBLE FOR STORAGE EQUIPMENT SAFETY)
TSE Standards Related to Warehouse Shelving Systems;
STANDARDS
• TS EN 15512.2009 (Adjustable Pallet Racking Systems - Structural Design Rules)
• TS EN 15620 (Adjustable Pallet Racking Systems - Deflection and Clearance Tolerances)
• TS EN 15629 (Characteristics of Storage Equipment)
• TS EN 15635 (Installation and Maintenance of Storage Equipment)
• TS EN 15878 (Terms and Definitions)
• TS EN 16681 (Adjustable Pallet Racking Systems - Design Rules for Earthquake Resistance)
• TS EN 15095+A1 (Power-Operated Mobile Storage Carousel (Rotary) System, Sorting and Shelving System and Storage Lift - Safety Rules)
In this context, Expert Inspector Control refers to the control mentioned in our regulation as periodic control. Within the scope of periodic inspection, the structural integrity of the equipment and the functionality of safety-related functions are verified. Within the scope of structural integrity inspection of industrial racks, the components of the equipment must be inspected. These components may vary depending on the type of rack, but generally include:
Leg, beam, frame cross connection, frame horizontal connection, safety pin, base plate, frame barrier, leg protector, pallet support bar (H-type Traverse), row spacer, rear cross connection, and anchor bolt. The following parameters must be checked for these points.
STRUCTURAL INSPECTION / FRAME
Leg Deformation
Frame Axis Misalignment
Cross-Brace Deformation / None
Horizontal Brace Deformation / None
Leg Protector Deformation / None
Frame Barrier Deformation / None
Missing Connection Element (Bolt, Nut, etc.)
Corrosion
STRUCTURAL INSPECTION / BEAM
Beam Deformation
Beam Axis Misalignment
Horizontal Connection Deformation / None
Pallet / Floor Support Bar
Deformation
Floor Deformation
Corrosion
STRUCTURAL INSPECTION / ASSEMBLY
Foot/Beam Connection Deformation
Foot/Beam Connection Safety Pin Deformation/None
Missing Connection Element (Bolt, Nut, etc.)
Base Plate and Anchor Connection Deformation/None
Vehicle/Pedestrian Underpass Safe Distance and Protection
Rear Cross Connection Deformation
Row Spacer
STRUCTURAL INSPECTION/OTHER
Limiters (Stoppers) Deformation/None
Moving Parts Deformation (Pulley, Motor, Brake, etc.)
Forklift Guide Rail Deformation
Traverse Deflection
However, it is essential to carry out structural analysis studies to determine the capacity of the rack. The static report for the shelving system is sufficient to be obtained once, provided that no elements are missing, changed, damaged, or added to the shelving system. In this context, it should be noted that not only the load capacity of the traverse but also the load capacity of the shelving system must be determined.